You need a baghouse that can increase finish mill throughput, not limit production. You want a filtration system that helps cut energy and maintenance costs, while reducing downtime and keeping emissions in check. 

Baghouse Management for Cement Plants

Our holistic systems approach can deliver positive improvements for your cement operation that include:

• Dramatic increases in filter life by correct filter application and maximizing operational parameters
• Elimination of production bottlenecks
• Improved ambient dust control
• Significant increases in filter life and life predictability
• Energy consumption reduction via compressed air usage reduction and lowering of system pressure
• Outlet emissions reduction



Combining Parker's advanced emissions control technology with our proven application expertise in cement we understand which solutions will deliver the results you want in your unique operation. We have used ePTFE membrane when one or more of the following conditions exist:
• Submicron or sticky dust is present
• High humidity
• Frequent startup/shutdown
• The process has been altered from its original design configurations
• Operating conditions are not compatible with those specified during baghouse construction
• Production requirements have been increased
• Upset conditions occur in the process, resulting in excessive maintenance costs



Technology has evolved and there are alternatives to the conventional filtration media used in cement production facilities. Common challenges encountered across the cement industry include the need for increased process ventilation, higher filtration efficiency, and a reduction in downtime caused by filter bag failure. Filtration options for the process relevant areas of filtration in a cement plant are readily available to address these challenges. It is important to analyze each specific application and evaluate every option prior to making upgrades in filtration media or to fabric filter units.



Moving from traditional bag and cage filters to a pleated filter element reduce particulate matter emissions by as much as 40% helping your plant meet stringent emissions control regulations, while benefitting from improved production levels and lower operating costs. Lower pulse pressure and fewer pulses to clean reduces energy consumption to 8 million kWh per year in a typical cement plant.



We are the original manufacturer of BHA PulsePleats® and our innovation was created to ensure the upgrade from conventional filters required minimal retrofit to your existing baghouses.



Your Industry is Tough

Cement companies face extremely tough compliance and regulation requirements in addition to manufacturing issues resulting from the fine, abrasive dust and older filtration equipment. Common dust collection and filtration challenges we help tackle include: fine particle emissions that lead to particulate bleedthrough, aggressive designs and high filtration velocities that can cause filter failure, high differential pressure/loss of airflow, poor cleaning, and extra drag across filters from primary dustcake, and abrasion failure.






Case Studies, Articles, and White Papers

Baghouse and Dust Collection Training

If you are responsible for day-to-day baghouse or dust collection systems and equipment in your cement plant our training programs are designed for you. We offer in-person seminars, complimentary Principles of Dust Collection webinar series, and we also visit plants and conduct on-site training that is tailored to your operation, your people, and your specific needs. We will work with you to set up an agenda and addresses specific challenges your facing in your cement plant.

We teach everything from industry terms, definitions, concepts, and filter cleaning systems to the basic dust collector design and operating parameters. In our training courses, we educate with the goals of helping you improve your day-to-day operations, understand various means to troubleshooting as well as how to save on maintenance and energy costs. Learn more to find out which training option makes sense for you and your team.







Baghouse Services for Your Cement Plant

Need a Hand? We Can Help. 

We have worked with our crews for 10+ years and they know our standards and our requirements to ensure our products continually outperform. For over five years we have had zero recordable accidents and zero MSHA or OSHA citations during all of our service jobs. Everyone on our team is MSHA and OSHA trained and highly experienced in installing all types of baghouse filters.

We help ensure your next outage is a success because:
• you will work with a dedicated, knowledgeable project manager for your specific job
• our service crews can handle installations or full change-outs
• we also offer technical advisors to oversee local crews, troubleshooting, and inspections

Only one purchase order is required to have your baghouse completely refurbished and having one company responsible for all aspects of the change out reduces the hassle of coordinating bags and crews. Contact us to get started on your next job.

Troubleshooting Guide

Created by the filtration experts at Parker, the Dust Collection Systems Troubleshooting Guide has all the materials to help you cut costs, improve reliability, boost efficiency, and reduce maintenance.
troubleshooting guide

Fabric Selection Tool

Plan for fewer surprises by choosing the appropriate fabric.

The science of filtration can be tricky, and manufacturers continue adding more options to improve filtration. We offer just about any type of filter bag for your baghouse, regardless of OEM design and system conditions. We have media for all applications: polyester, acrylic, fiberglass, aramid, and more. Finishes are important to consider as well, like BHA® Preveil®, flame retardant, acid-resistant, whatever your specific dust collection needs require, we can achieve the best results for you.







CUSTOMER SERVICE AT YOUR FINGERTIPS!

My Filtration Online is the place to go when you need something quickly. Your personal, online resource where you can track your orders, access your history, check lead times and minimum order quantities, cross-reference, obtain freight estimates or weights and dimensions, and so much more. You will save so much time using My Filtration Online. Download our fact sheet to learn more.

Contact us today or click here to sign up.


Dust, Mist, and Fume Collectors for Cement

Contact

Industrial Gas Filtration and Generation Division
4087 Walden Avenue
Lancaster
NY
14086

More Locations

Phone  800-343-4048